Plan Automation Technology Blog

Utilizing X-ray Inspection Technology on Your Production Line

Posted by Mat Bedard on Wed, Feb 26, 2014 @ 11:02 AM

Utilizing X Ray Inspection Technology on your Production Line - PLAN AutomationThe presence of X-ray inspection technologies along food service and production lines has never been greater or more prevalent than it is today. With consumers’ growing sentiment for quality products, food production companies large and small are seeking better ways to assure the safety and ensured quality of their products.

The most common way X-ray inspection machines are integrated into production businesses today is through the seamless inclusion of the technology directly on production lines, where they operate as conventional machinery, with easy to understand day-to-day operation and simple troubleshooting techniques. It is this smooth joining of the X-ray technology with existing production lines that make X-ray inspections an attractive option for both growing and established companies.

X-ray Technology’s Effectiveness and Benefits on Production Lines

The highly accurate systems and performance of X-ray inspection technologies, such as models made by EAGLE PI, make these machines a priceless addition to any food production line, where effectiveness and reliability are key. The X-ray techniques used in this type of inspection are renowned for their accuracy and powerful ability to catch even the smallest of imperfections and foreign bodies in food goods.

This technologically advanced method of quality and safety inspection is also compliant with today’s HACCP requirements, and does not require specialized education or experience to operate. The installation of X-ray inspection units is noted for even helping food manufacturers meet and comply with local, national and international regulations and standards.

X-ray inspection technology is an incredibly simplified and self-contained unit for the all-around quality assurance operations along a production line. Many modern units are built as solitary, self-sufficient models that do not require additional machinery or component parts, but rather operate within themselves as a single operation process.

The costs of losing product while assessing quality issues during the production line process can be ultimately avoided with the inspection potential of X-ray technologies. By installing a high-end X-ray inspection unit along the production line, faulty or imperfect products can be caught before shipment to customers, avoiding embarrassing recall situations or severe damage to publicity and branding.

Investments in X-ray technology spent to prevent product imperfections from leaving the production floor greatly outweigh the possible ramifications of selling a poor product. It is much more expensive to deal with faulty products and food goods after they leave the manufacturing site, as any company with experience recalling a product will likely know.

Integrating X-ray inspection technology along you production line can prevent much more expensive losses in the future, and protect your company’s brand and the way people perceive your products. It is by minimizing the risk of adverse effects that foreign bodies in food and below-quality products cause that many small or growing manufacturers reach easier success than through traditional inspection.

X-ray Technology’s Versatility in Production Lines

Incorporating X-ray inspection technologies along production lines compensate for the increasing demand of high-volume, high-speed line production speeds and growing consumer expectations. Modern X-ray technology can perform in-line quality scans, calculating and revealing mass, fill levels, damaged packaging, safety seal integrity and foreign bodies while scanning the product itself for imperfections.

Since most X-ray inspection models can cover such a ride range of factors and details about a product, their use along the production line itself is very versatile. The technology’s ability to strip products and their components down and pinpoint deficiencies with startling accuracy is why it is quickly becoming a preferred method of quality and safety inspection among manufacturers.

By valuing risks of contamination and balancing costs and complexity of production lines, companies may decide to station their X-ray inspection machine at one of many different points along the production line, at whichever point would benefit most from an incredibly accurate and reliable piece of inspection machinery.

Companies may choose to install their X-ray inspection Systems at one (or several) Critical Control Points (CCPs) along the production line, all of them at which X-ray technology serves as an optimum quality inspection method:

  • Inspection of raw ingredients
  • Inspection of loose, or bulk-flow products
  • Inspection of pumped products
  • Inspection before and during processing of products
  • Inspection after product processing
  • Inspection before packaging and sealing
  • Inspection after packaging and sealing
  • Inspection of final closed products, cases or containers

While X-ray technology is highly effective at any of these points along the production line, it is ultimately up to manufacturers and the company to decide where an X-ray inspection machine would serve strongest. To do this, companies must weigh values of potential detection levels, risk levels, downtime, and cost of waste to decide where powerful X-ray inspection would best serve their business.

Learn More about X-ray Inspection Technology on Your Production Line

To learn more about what X-ray inspection technology can do for your business, please download our free ebook, “Reducing the Risk of Recalls and Costly Damage to the Business,” or contact us directly.

Reducing the Risk of Recalls And Costly Damage to the Business - Plan Automation

Topics: X-Ray Inspection, X Ray Inspection for Food, Product Inspection